Friday, December 4, 2015

Don Hanson III Custom Knives at Sunfish Forge

Don started making knives as a hobby back in the 1980s. One of the first knives he made was a fighter with desert ironwood handle.

Among some of the first knives were filet knives, kitchen knives like paring, butcher, and slicing knives. One of those knives started out as a bait-cutting knife to use when we were in the commercial deep sea fishing business in Florida. It is now being used in my kitchen to cut up vegetables.

In 1990, we moved from our native Florida to Southern Missouri. During this time, he began making knives full time. These knives were mainly hunting style knives along with few custom Bowies. In the beginning my tang stamp was my initial DH, but in 1996 he changed it to a sunfish stamp designed by his wife.

In 1994, Don began making slip joint folding knives in the old traditional patterns. This is where the classic traditional sunfish pattern comes in. The sunfish was one of the first knife patterns he made. At the knife shows, he became known as 'The Sunfish Man'. From that name came my forge name and later, my website name of "Sunfish Forge".

With each order for a folder Don began to evolve into more of my own designs, moving into making more art knives, automatics, and solid 18K Gold knives. Around 2003, he started making forged Bowie and fixed blades again with both traditional Damascus blades and also carbon steel blades with vivid hamons-temper lines.

Don began making his own Damascus in 1994; starting out with trips to the National Ornamental Metals Museum in Memphis, Tennessee. With help from his Memphis friends, I was able to make my first Damascus. In 1999, he built his current shop. It has enough room in the back for 3 Little Giant power hammers - a 25 lb. and two 100 lbs.; a forging area with 2 gas forges and a 24 ton press. With this equipment I am able to forge traditional Damascus along with mosaic Damascus for all of my knives.

His web site is:

Thursday, November 19, 2015

Western Cutlery Company

The Western Cutlery Company story and that of several other manufactures could begin in 1864, the year that Charles W. Platts emigrated from Sheffield, England. Platts was descended from a long line of knife makers and, in turn, his descendants were to have a significant impact upon a number of U.S. cutlery businesses.

Platts first employment in this country was the American Knife Company in Reynolds Bridge, Connecticut. A few years later, he became superintendent of the factory belonging to the Northfield Knife Company in the nearby town from which the company took its name. Charles and his wife, Sarah, reared five sons and each learned the cutlery craft at the Northfield Cutlery firm. Although other sons and their descendants remained active in the cutlery industry, the focus here is on Harvey Nixon Platts.

H. N. Platts left Northfield in 1891 and moved west to Little Valley, in Cattaraugus County, New York. His experience led him to work in the blade grinding and finishing department of a new knife factory operated by Cattaraugus Cutlery Company. The company’s early owners, J. B. F. Champlin and his son Tint were joined temporarily in the business by four brothers of Mrs. Champlin (formerly Therese Case). These Champlin brothers-in-law were W. R., Jean, John and Andrew Case.

Also working in the Cattaraugus office was Debbie Case, who lived with her brother, Russ, and their father W. R. Case. In 1892, H. N. Platts and Debbie Case were married and, within a couple of years, they had become parents of two sons, Harlow and Reginald.

Charles Platts, still a respected cutlery leader, and his other sons reentered the picture when they moved from Northfield to Little Valley in 1893 and began work with Cattaraugus. Practically every department of the Cattaraugus factory now had a Platts family member at work and the result would be near inevitable, they decided to start their own cutlery business. In 1896, Charles Platts was joined by his five sons in forming the C. Platts & Sons Cutlery Company in nearby Gowanda, New York, which in 1887 moved to new and larger facilities in Eldred, Pennsylvania.

In 1900, when Charles Platts died, it was H. N. who assumed leadership of the family business. In addition to managerial responsibilities, H. N. served as the key salesman of Platts cutlery products. Ever expanding to new territories, his sales trips took him father west through several states and into the midwestern plains states. More than a few of Platts sales trips were made in the company of another cutlery salesman, brother-in-law Russ Case. Platts would sell knives on one side of the town street while Case sold on the other side, each selling knives branded with their own name.

A new company, with J. Russell Case and H. N. Platts as organizers and major stockholders, was to merge from this family and working relationship. The early days of the business would see the company selling knives branded both “Platts” and “Case”, so choosing one family name deemed logical. Because Russ Case would have sales responsibility while Platts would oversee manufacturing, the name Case was selected. Sometime earlier, Russ had begun a jobbing company known as “W.R. Case and Sons”. The new company, incorporated in 1904 in Little Valley, would have a similar name except that an “s” would be added to the word “Son”, thereby recognizing Platts family membership as the W.R. Case son-in-law. Debbie Case Platts supervised the office and summer school vacations saw the two young Platts boys working in the factory.

H. N. Platts health began to decline due to “grinders consumption”, a disease of the lungs caused from years of work with the sandstone grinding wheels. Although the business was doing very well and the now teenage Platts sons were becoming increasingly active in the business, the father’s health hinged upon a move to a drier climate. In 1911, he sold his interest in the company to Russ Case and moved his family to Boulder, Colorado. Accompanying Platts and his family to their new home was a determination to continue his lifetime work in the cutlery industry.

A developing west proved to be fertile ground for knife sales since the cowboys, farmers, miners, and others workers needed quality cutlery to use many times every day. Platts knew the business and he certainly had experience in starting a cutlery factory, but he also recognized the need to establish a base of business if he was to be successful in starting all over again. His connections with the eastern cutlery manufactures were important as he sought sources of product. Before the year 1911 was over, orders were being sold and knives were arriving from the east to fill them. The new business was named “Western States Cutlery and Manufacturing Company”. That name was selected instead of the founder’s name because “Platts” had been used a brand for the old company mentioned earlier and had very recently been used by Platts Brothers Cutlery Company, operated by H. N. Platt’s brothers. The geographical name was given to establish an identity separate from that of the Case and Platts businesses back east, and the “States” extension of the name signified the company’s sales territory.

Early Western States knives were manufactures by Challenge, New York Knife Company, Valley Forge, Utica, and W. R. Case & Sons, among others. Although the business was prospering and a manufacturing facility would have been in order, it would be several years coming. World War I had begun and had brought shortages of material and labor. It had also required the services of the older son, Harlow, whose aid would have been needed for factory startup. Platts dream was realized, however, with the opening of his new factory in 1920.

In the early 1940’s, H. N. retired from active management of Western States Cutlery and those responsibilities were passed on to his sons, Reginald and Harlow, who continued in partnership until Reginald left the cutlery business in 1950. A new name, Western Cutlery Company, was given the business in 1951 when Harlow Platts and his son, Harvey, reincorporated the company. Western Cutlery remained in Boulder until its 1978 relocation to nearby Longmont, Colorado.

Harvey Platts had become company president and continued in that capacity until 1984, when Western was purchased by the Crossman Air gun division of Coleman Corporation, thus ending the more than 100-year involvement of the Platts family in the U.S. cutlery industry. The association with Coleman lasted until 1990, when an investor group in Wyoming purchased the knife factory and trademarks. Unable to obtain satisfactory profit performance, the company’s brands, machinery, and tooling were sold to Camillus Cutlery Co. in 1991, and many parts, papers, and other items were dispersed at auction. Camillus Cutlery closed its doors in February 2007, leaving the future of Western Cutlery and the company’s other brands in limbo.

Early Western States knives had tangs stamped with the words WESTERN STATES in an arch and BOULDER, COLORADO in a straight line below, similar to the stamp used by C. Platts and Sons. Pocketknife tangs were stamped with the curved WESTERN STATES until about 1950, when WESTERN, BOULDER, COLORADO was adapted.

WESTACO was a budget priced brand that seems to have appeared in the 1930’s. WESTMARK was a brand used on high end products that first appeared in 1970.

In addition to stamped tangs, many early knives had trademark etching on the blade. The company’s best-known mark was a tic-tac-toe pattern, and the words “Sharp Tested Temper”, were used beginning in 1911. In 1928, the Buffalo trademark consisting of an old buffalo skull framed with “Western States” and “Sharp Cutlery” was adopted and gradually replaced the tic-tac-toe marking. The “dagger and diamond” logo that appeared on later Western products was first used in 1963.

Tang stamps on pocketknives as well as sheath knives were gradually changed to “Western USA” during the 1960’s. Beginning in 1978 and continuing until the nid-1980’s, the stamp “Western USA” was used with a letter added beneath the “USA” to indicate the production year.